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Design assist, with the engineering already done.

We sit down with the design team during DD, model the wall, run the numbers, and hand back details that hold up structurally, thermally and in the field — before the project goes out to bid.

WHAT DESIGN ASSIST
ACTUALLY MEANS

Design assist is a glazing contractor joining the project before the construction documents are finished, as a member of the design team rather than a bidder responding to them. On our jobs that means we take the architect's intent, model the system, produce the structural and thermal calculations, and return details that are already buildable — so the CDs that go out to bid reflect a wall that has been engineered, priced and proven constructible, not one that will be redesigned during shop drawings.

Timing

The earlier you call, the cheaper the wall gets.

PHASE 01 · SD

Concept feasibility

Can the wall you drew be built at that span, that sightline, that budget? Early answers, no obligation.

PHASE 02 · DD

System selection

Stick or unitized. Thermal target and glass make‑up. Anchor strategy against the real structure.

PHASE 03 · CD

Details & calculations

Sealed structural calcs, THERM models and coordinated details that go straight into your set.

PHASE 04 · SHOP

Drawings & submittal

Shop drawings drawn against calcs already done. Fewer RFIs, fewer revisions, a faster approval.

Case · National Gallery of Art, Washington, DC

Engineered on paper. Proven at full scale. Then built.

Replacing the atrium skylight over one of the most visited museums in the country left no room for a detail that worked on the drawing and not on the roof. So before fabrication was released, the geometry was built at full size as a performance mockup and put through its testing. The units were then glazed on our line in Farmington and set from a spider crane working on the roof deck, with the questions already answered.

Aerial view of the full-scale performance mockup of the National Gallery of Art skylight
01 · Proven · full‑scale performance mockup
Corner of the performance mockup
Mockup · corner condition
Inside the performance mockup, looking up through the glazing
Mockup · from inside
Skylight units on the assembly line in Farmington
02 · Fabricated · units on the line, Farmington
Spider crane setting units on the skylight
03 · Set · spider crane on the roof
Node and glazing at roof level
Node & glazing, roof level
Under the skylight during the work
04 · Under the skylight, mid‑job
The finished atrium under the new National Gallery of Art skylight
05 · Complete · the atrium under the new skylight
Scope
Atrium skylight replacement

Sloped, faceted glazing replacing the original skylight over an occupied museum.

Proof
Full‑scale performance mockup

Built and tested before fabrication was released — not after the first leak.

Fabrication
Glazed in Farmington, NY

Units assembled and glazed on our own line, then trucked to Washington.

Erection
Spider crane on the roof deck

Set from above, from a machine sized to the roof rather than the street.

Case · Eugenio María de Hostos Charter School, Rochester

“Can the canopy hang off your curtain wall?”

Working for Hamilton Stern Construction, we were asked mid‑project whether a canopy could attach directly to our curtain wall system: all aluminum, carrying a 50 psf snow load, keeping the wall's waterproofing intact, and ready to take a finished ceiling and lighting by others underneath. With direction from the design team at SWBR, we designed, engineered, fabricated and installed it — one contractor, one set of calculations, no gap between the canopy and the wall it hangs from.

Structural model of the custom canopy
01 · Engineered · structural model
Canopy frame fabricated in the Farmington shop
02 · Fabricated · Farmington shop
The finished aluminum canopy hung from the curtain wall on tie rods
03 · Installed · hung from the wall
Canopy from above, tie rods anchored to the curtain wall mullions
04 · Tie rods to the mullions
Case · RIT Music Performance Theater, Rochester

When the profile doesn't exist, we draw the die.

The white facade at RIT's Music Performance Theater is not a catalogue system. It is our Advantage attachment carrying a custom aluminum facade over insulated panels — and the extrusions that make it work were designed here. Each profile was drawn and engineered in our office and sent out as a die, and the die samples came back to Farmington to be checked for conformance to the design before production ran. These are those samples.

Custom die sample, RIT Music Performance Theater
Custom die sample · RIT MPT
Custom die sample, RIT Music Performance Theater
Custom die sample · RIT MPT
Custom die sample checked for conformance to design
Check for conformance to design
Custom die sample checked for conformance to design
Check for conformance to design
Tools & standards

What we run, and what we run it to.

Every analysis below is performed in our own office by our own staff. Nothing is subcontracted out to a consultant on the critical path.

STRUCTURAL

Facade finite element modelingDlubal RFEM
Structural analysis & designRISA‑3D
Glass design & laminate behaviourSJ Mepla
Glass thickness & deflectionASTM E1300
Aluminum member designAluminum Design Manual
Wind & component and cladding loadsASCE 7
Anchor & embed designProject‑specific

THERMAL & PERFORMANCE

Two‑dimensional heat transferLBNL THERM
Three‑dimensional heat transferHEAT
Glazing system optical & thermalLBNL WINDOW
Whole‑system U‑factorTHERM + WINDOW
Thermal bridging at the slab edgeModelled per detail
Condensation risk at the perimeterModelled per detail
What you get back

Deliverables an architect of record can actually use.

Start a design assist conversation

Sealed where sealing is required, in the format your reviewer expects, on a schedule agreed at the start rather than promised at the end.

Sealed structural calculations

Full calculation package, stamped by a licensed professional engineer.

Thermal performance report

U‑factor, SHGC and condensation risk, from our own THERM, WINDOW and HEAT models.

Coordinated wall details

Head, sill, jamb, corner and transition conditions drawn to what we build.

Budget pricing by option

Real numbers against each system alternative, so the choice is informed.

Shop drawings

Produced against calculations already complete, not in parallel with them.

Specification language

Section text you can drop into the project manual, written to be biddable.

Common questions

Asked by architects, mostly.

Does design assist commit us to using Ajay as the glazing contractor?

No. Design assist is a separate, compensated scope. Many owners run it that way deliberately so the wall gets engineered without prejudging the bid. We'll tell you up front how we'd like to structure it on your project.

Stick‑built or unitized for a Northeast project?

It turns on building height, site access, schedule and winter. Unitized moves labor off the scaffold and into a heated shop, which matters a great deal between November and April here; stick is often better on low‑rise and irregular geometry. We model both and show you the cost and schedule difference rather than arguing for one.

Can you seal calculations in our state?

Our engineering practice is licensed in New York, Ohio, Florida and the District of Columbia, and obtains licensure in other states as projects require. Tell us the jurisdiction when you send the package and we'll confirm before we start.

How do you handle thermal bridging at the slab edge?

We model it in THERM, and in HEAT where the condition is genuinely three‑dimensional, rather than assuming a catalogue number. The anchor, the shelf angle and the insulation continuity all move the whole‑system U‑factor, and on an energy‑code‑driven project that difference is usually where the compliance margin is won or lost.

What's the difference between design assist and design‑build?

In design assist, the architect of record keeps design responsibility and we contribute engineering and constructibility. In design‑build, we take delegated design responsibility for the system itself. We do both, and the right one depends on how the owner wants risk allocated.

Have a wall you're not sure about?

Send the elevation and the section. We'll tell you what we'd need to model it and roughly what it takes to build.